Aluroller EVO

Multilayer profiles can be assembled in a single run with a pre-programmed cycle, without any additional line setup. Because the profile remains stationary during assembly, the finished parts are simply lifted and the next layer is added on top. The pre-programmed cycle makes it easier for operators to run these type of profiles, as all steps, including intermediate changeovers, are performed by the Aluroller, without complex set-ups.On a conventional line, where the profile moves through the machine, each extra layer would require a separate pass and additional setup time.

The Aluroller Evo supports up to 9 layers or a maximum height of 39 cm in standard configuration, extendable to 50 cm for larger designs. Multilayer thermal break profiles are typically used in patio and sliding door systems and are becoming increasingly standard across the industry.

The Aluroller Evo sets a new standard in thermal break assembly lines by offering high-quality production without the need for lengthy operator experience.

Its adaptive crimping and knurling technology ensures that even complex geometries are assembled without any quality issues.

With less tweaking required during changeover, the Aluroller Evo is always ready to produce straight profiles from the very first run.

After just a short training period, this machine is fully operational and produces perfect quality profiles right from the start, giving manufacturers confidence in their output. No extensive operator experience needed.

The Aluroller Evo offers the smallest footprint in the market for comparable volume, ensuring that businesses can optimize their space usage without sacrificing output capacity.

With a total space requirement of only 93m² or 1000ft², including space for materials, the ideal solution for manufacturers who need to make the most of their available floor space.

This space-saving feature allows to reduce your operating costs and achieve a better return on assets, improving production efficiency in today’s competitive market.

The Aluroller EVO requires just one machine and one setup. The only intervention is a mechanical tooling change — no test runs needed, because the process is First Time Right by design.

Standard profile changes take about 2 minutes. Even complex changeovers are completed in less than 5 minutes. This enables true produce-to-order manufacturing: frequent changeovers, small batches, and reduced finished-goods inventory.

The result: shorter lead times, less stock, and the flexibility to respond to customer demand without sacrificing efficiency.

The Aluroller Evo offers the highest output per operator in the market, allowing manufacturers to achieve optimal productivity with only two operators needed to run the machine at full capacity.

With its ability to assemble a profile in approximately 30 seconds, the Aluroller Evo delivers unrivalled performance at a rate of one profile per operator per minute.

This efficiency is critical for lean manufacturing, reducing costs and maximizing return on assets.

In a market where labor scarcity is an increasing concern, the Aluroller Evo enables your plant to achieve high productivity levels without excessive labor.